Proof of work

Gallery

Thanks for visiting the gallery page! Here are a few pictures of the shop and normal day to day activities that go on around here. Enjoy!

01 · 19 photographs

Complete motor rebuilds

Rebuilt Polaris engine on the bench with the cylinder head open, valve springs and rockers exposed

Freshly assembled Polaris bottom end showing the rebuilt crank, connecting rod and counterbalance gear train

Rebuilt Polaris 2-stroke motor with a new piston in the bored cylinder and the machined head beside it

Completed Polaris 2-stroke engine rebuild on the bench with its new gaskets bagged ready to go back

Split Polaris twin engine case with two new pistons fitted and the machined cylinder head alongside

Reassembled Polaris 2-stroke top end beside a freshly machined cylinder on the workbench

Polaris engine case with two fresh pistons fitted and the machined head laid out beside it

Split Polaris crankcase showing the crank gear and connecting rod during a bottom end rebuild

Split Polaris case with the flywheel and gear train exposed part-way through a rebuild

Rebuilt Polaris crankshaft, connecting rod and drive gear marked and dated in Todd's yellow paint pen

Machined Polaris cylinder head with its valve pockets exposed, beside an engine case

Fully assembled Polaris twin engine and transmission on the bench with POLARIS cast into the cover

Completed Polaris engine and transmission assembly standing on the workbench

Assembled Polaris twin engine case standing on the workbench in front of the tool wall

Polaris engine case with the cylinder head fitted, on the bench beneath the Polaris sign

Polaris engine with the cylinder fitted and the clutch and drive belt side exposed

Rebuilt Polaris engine on the workbench beneath the Polaris shop sign

Polaris water pump housing and carburettor assembly marked with a dated paint pen note

Polaris front spindles, wheel hubs and a connecting rod laid out on brown paper

02 · 4 photographs

Polaris 570 complete rebuild

Polaris 570 crankcase during a complete engine rebuild, opened on the bench with the balance shaft fitted

Polaris 570 four-valve cylinder head during engine service, combustion chamber and valve faces exposed

New piston and cylinder installed during a Polaris 570 rebuild, head gasket surface ready for assembly

Reassembled Polaris 570 engine following a complete rebuild, standing on the workbench in the shop

03 · 2 photographs

Counter balance work

Serviced Polaris counter balance shaft laid out on the bench, marked and dated by Todd

Polaris counter balance shaft with its gear fitted after servicing

04 · 10 photographs

Around the shop

Polaris Ranger 570 EFI in the shop bay with its complete motor lifted out on the hoist

Two red Polaris Sportsman ATVs open on the shop lift mid-service with the clutch covers off

Polaris Ranger Crew up on stands in the shop with its headlights on, mid-service

Stripped Polaris RZR chassis on the shop floor part-way through a rebuild

Polaris transmission gearcase refitted into a stripped chassis

The open shop bay with a Polaris Ranger inside and Todd's dogs waiting on the apron outside

Camouflage-wrapped Polaris Ranger Crew parked outside the shop after service

Dozens of used Polaris cylinders packed in rows, kept as core stock at the shop

Rows of used Polaris cylinders stacked on a rack outside the shop

A Polaris engine packed in a strapped tote on a pallet, labelled and ready for the freight carrier

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Rowlett, Texas

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