Polaris only · Rowlett, Texas

Nationwide · Ship it in or drop it off

Polaris ATV Engine Rebuilds

Rebuilds from $900.00

A complete motor rebuild is what comes across this bench almost every time. 250 / 300 complete 2-stroke engine rebuilds, 350 / 400 complete 2-stroke engine rebuilds, Polaris 570 complete engine rebuilds, 800 complete engine rebuilds, 700 complete rebuilds and 400 / 500 single cylinder 4-stroke complete rebuilds. I can also convert your Polaris 700 into an 800!

700 / 800 complete engine rebuild include bearings, seals, gaskets, cylinder, crank, pistons and valve seals!

Pricing

Rebuild options and pricing

Every price below is exactly as published, and every one is + shipping: you pay all shipping to the shop, and on return shipping you pay up to $125 and I cover anything above that. Call and tell me what you have and I will tell you which one applies.

250/300 Complete 2-Stroke Engine Rebuild

$900.00 + shipping

Included

  • Crank rebuild
  • Seals
  • Gaskets
  • Cylinder bore
  • Wiseco piston

1-year guarantee on parts and labor

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350/400 Complete 2-Stroke Engine Rebuild

$1,200.00 + shipping

Included

  • All 4 bearings + 3 seals for the crank
  • Front & rear counterbalance bearings
  • Case & water pump gaskets + 2 'O' rings
  • 1 water pump bearing + 2 seals
  • New Wiseco piston
  • Cylinder Bore
  • Gaskets
  • Includes counterbalance service + crank rebuild

1-year guarantee on parts and labor

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Polaris 570 Complete Engine Rebuild

$2,700.00 + shipping

Included

  • Bearings
  • Seals
  • Gasket
  • Cylinder
  • Crank
  • Wiseco Pistons
  • Valve Seals
  • Rebuild the head

1-year guarantee on parts and labor

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700 to 800 Engine Rebuild

$2,500.00 + shipping

Included

  • Bearings
  • Seals
  • Gasket
  • Cylinder
  • Crank
  • Wiseco Pistons
  • Valve Seals
  • Rebuild the head

1-year guarantee on parts and labor

Call about this

800 Engine Rebuild

$2,500.00 + shipping

Included

  • Bearings
  • Seals
  • Gasket
  • Cylinder
  • Crank
  • Wiseco Pistons
  • Valve Seals
  • Rebuild the head

1-year guarantee on parts and labor

Call about this

400/500 4-Stroke Engine Rebuild

$1,500.00 + shipping

Price Depends on Crank

Included

  • Bearings
  • Seals
  • Gaskets
  • New valve seals
  • Rebuild the head
  • Cylinder bore
  • Oversized piston

1-year guarantee on parts and labor

Call about this

After the rebuild

And then it runs.

A rebuilt Polaris motor running in the machine after the work is complete.

Eighteen seconds, with sound. Nothing loads until you press play.

A rebuilt Polaris motor running after the rebuild.

Proof of work

The work

Full gallery
Rebuilt Polaris engine on the bench with the cylinder head open, valve springs and rockers exposed
Freshly assembled Polaris bottom end showing the rebuilt crank, connecting rod and counterbalance gear train
Rebuilt Polaris 2-stroke motor with a new piston in the bored cylinder and the machined head beside it
Completed Polaris 2-stroke engine rebuild on the bench with its new gaskets bagged ready to go back
Split Polaris twin engine case with two new pistons fitted and the machined cylinder head alongside
Polaris 570 crankcase during a complete engine rebuild, opened on the bench with the balance shaft fitted
Polaris 570 four-valve cylinder head during engine service, combustion chamber and valve faces exposed
New piston and cylinder installed during a Polaris 570 rebuild, head gasket surface ready for assembly
Reassembled Polaris 570 engine following a complete rebuild, standing on the workbench in the shop

The promise

1-year guarantee on parts and labor

Complete motor rebuilds carry a one-year guarantee on parts and labor.

Turnaround
3–14 days.
Guarantee
1 year

Nationwide

Sending it to me

Call first, get your shipping cost from the FedEx® calculator using ship-to ZIP 75089, then send it in. Turnaround is 3–14 days.

You pay all shipping to the shop. On return shipping, you pay up to $125 and I cover anything above that.

Shipping & drop-off address

Todd Kerby
2618 Larkspur Lane
Rowlett, TX 75089
(972) 896-1002

Ship-to ZIP 75089 This is the value the FedEx® calculator needs.

Get directions

Also available

Other services

Local drop-off

Routine Maintenance

Oil changes, brakes, transmission service and full servicing for ATVs, Rangers and RZRs — using Polaris OEM fluids and parts, with a free 35 point inspection every time.

  • Polaris OEM fluids and parts only
  • Free 35 point inspection
  • Local drop-off in Rowlett, TX

Starting at $100

Details

Ship it in or drop it off

Counter Balance Shaft Service

A proven method to refurbish a worn Polaris 2-stroke counter balance for $150.00 — saving hundreds against the cost of a new one. Free vapor blasting included.

  • Save hundreds vs. a new counter balance
  • Free vapor blasting of the shaft and both gears
  • Included with 350 / 400 rebuilds

Starting at $150.00

Details

Call first, then ship

(972) 896-1002

Use ship-to ZIP 75089 in the FedEx® calculator to get your cost. Call me before you send anything.

Nationwide

Call before you ship

A two minute phone call saves a wasted shipping label. Tell me what you have and I will tell you exactly what to do next.

Done Right. Guaranteed!